Industrial Robot Statistics
World Robotics 2015 Industrial Robots
2014: By far the highest volume ever recorded
In 2014, robot sales increased by 29% to 229,261 units, by far the highest level ever recorded for one year. Sales of industrial robots to all industries increased compared to 2013. The automotive parts suppliers and the electrical/electronics industry were the main drivers of the growth. China has considerably expanded its leading position as the biggest market with a share of 25% of the total supply in 2014.
Since 2010, the demand for industrial robots has accelerated considerably due to the ongoing trend toward automation and the continued innovative technical improvements of industrial robots. Between 2010 and 2014, the average robot sales increase was at 17% per year (CAGR). The number of robot installations had never increased so heavily before. Between 2005 and 2008, the average annual number of robots sold was about 115,000 units. Between 2010 and 2014, the number rose to about 171,000 units. This is an increase of about 48% and a clear sign of the significant rise in demand for industrial robots worldwide.
Asia, the most important region
Asia (including Australia and New Zealand) was by far the biggest robot market with about 139,300 industrial robots sold in 2014, 41% higher than in 2013. This was the highest sales level ever recorded for the third year in a row. Industrial robot sales to the second largest market, Europe, increased by 5% to almost 45,600 units (a new peak). About 32,600 industrial robots were shipped to the Americas, 8% more than in 2013, reaching again a new peak for the third year in a row.
70% of the global robot sales went to five countries
There are five major markets representing 70% of the total sales volume in 2014: China, Japan, the United States, the Republic of Korea and Germany.
57,096 industrial robots were sold in 2014 in China, 56% more than in 2013. Thereof, Chinese robot suppliers installed about 16,000 units according to the information from the China Robot Industry Alliance (CRIA). Their sales volume was about 78% higher than in 2013. This was partly due to an increasing number of companies that reported their sales data for the first time in 2014. Foreign robot suppliers increased their sales by 49% to 41,100 units, including robots produced by international robot suppliers in China. China, by far the biggest market for industrial robots, is also the fastest growing market worldwide. This rapid development is unique in the history of robotics. There has never been such dynamic rise in such a short period of time in any other market. A wide range of industries have been increasingly investing in automation. Between 2010 and 2014, total supply of industrial robots increased by about 40% per year on average.
Almost 29,300 industrial robots (+17%) were sold to Japan reaching the highest sales level in that country since 2008. Since 2013, Japan is the second largest market regarding annual sales. Robot sales in Japan followed a decreasing trend between 2005 (with the peak of 44,000 robot units) and 2009 (when sales dropped to only 12,800 units). Between 2010 and 2014, robot sales increased by 8% on average per year (CAGR).
Robot installations in the United States, the third largest robot market, continued to increase, by 11% to the peak of 26,200 units. Driver of this growth was the ongoing trend to automate production in order to strengthen American industries on the global market and to keep manufacturing at home, and in some cases, to bring back manufacturing that had previously been sent overseas.
Robot supplies in the Republic of Korea, fourth largest robot market, increased by 16% to about 24,700 units in 2014 compared to 2013, the second highest level after 2011 (25,536 units). Just like in 2013, the automotive parts suppliers (particularly for the production of electronic parts, e.g. batteries, etc.) increased their robot investments substantially, while almost all other industries bought fewer robots in 2014. Between 2010 and 2014, the annual robot sales more or less stagnated in the Republic of Korea.
Germany is the fifth largest robot market in the world. In 2014, robot sales increased by 10% to almost 20,100 units, which is the highest number ever recorded for one year. The robot supply to Germany increased between 2010 and 2014 by about 9% on average per year (CAGR) despite the already existing high robot density in the country. The main driver of the growth in Germany was the automotive industry.
Other important Asian markets
Since 2013, Taiwan has ranked number 6 among the most important robot markets in the world with regard to the annual supply. Robot installations increased considerably between 2010 and 2014, by 20% on average per year (CAGR). In 2014, robot sales increased by 27% to about 6,900 units, a new peak. However, the number of units is far below the number in Germany, which ranked number 5 with 20,100 units. Thailand is also a growing robot market in Asia. Its annual supply ranked number 8 in the world in 2014. However, the total supply of about 3,700 robots represents only less than 2% of the global installations in 2014. Robot sales to India reached a new peak of about 2,100 units. Robot supplies to other Southeast Asian countries like Indonesia, Malaysia, Singapore and Vietnam all increased in 2014.
In 2014, there was a substantial increase in sales of industrial robots in Asia to countries whose names were not specified in the collected data: 10,140 units in 2014 versus 661 units in 2013. Most of these robots were packaging, picking and placing robots, exported by Korean robot suppliers. It is assumed that most of these robots went to China and Taiwan to the electronics industry as well as to the automotive electronic parts suppliers.
Other important European markets
Italy is the second largest robot market in Europe after Germany. Worldwide, it ranked 7th in 2014. Total sales of industrial robots were up by 32%, to about 6,200 units in 2014. This was the second highest level ever recorded for one year after 2001. This is a clear sign of economic recovery in Italy. Between 2010 and 2013, annual robot sales to Italy were rather weak due to the critical economic situation. The French robot market also recovered substantially in 2014, by 36% to almost 3,000 units. In Spain, sales of industrial robots decreased by 16% to about 2,300 units in 2014. After considerable investments in Spain between 2011 and 2013, sales to the automotive industry were significantly down in 2014, while almost all other industries continued to increase robot investments substantially. Sales of industrial robots to the United Kingdom further decreased in 2014 to almost 2,100 units after considerable investments of the automotive industry in 2011 and 2012. Robot sales to Belgium/Netherlands, which had followed an increasing trend up to 2013, decreased in 2014. Sales to Sweden were also down in 2014. Robot sales in the Czech Republic and in Poland increased substantially, while other Central and Eastern European markets were down in 2014. Sales to Turkey continued to increase in 2014.
Other important American markets
Robot sales to Mexico decreased by 9% to almost 2,500 units in 2014. Mexico is predominantly a production hub for car manufacturers that export to the United States and increasingly to South America. Between 2010 and 2013, robot installations rose considerably. In Canada, robot sales increased by 4% to about 2,300 units in 2014. Despite the increasing trend of robot installations since 2010, the volume in Canada is still below the peak levels of 2005 and 2007, when about 3,000 robots were installed in each year. The reason could be that the car manufacturers are expanding capacities in the United States and in Mexico rather than in Canada. Robot sales to Brazil further decreased to almost 1,300 units in 2014, 9% less than in 2013.
Others, not specified
The category "Others, not specified" includes:
- Exports from North America with country of destination not specified
- Estimates of companies which did not report directly to the IFR
- Exports from the Republic of Korea with country of destination not specified
The number of robots counted in "Others, not specified" increased significantly in 2014. The reason is:
A significant number of packaging, picking and placing robots reported for the Republic of Korea were actually exported elsewhere. The final destinations of these exports were not known, therefore the data attributed to these robots are included in "other Asia" and in "other countries not specified". It is assumed that most of these robots were shipped to China and Taiwan to the electronics industry as well as to the automotive electronic parts suppliers. Others were possibly installed in Europe or in the Americas.
Main drivers of the growth: automotive industry and electrical/electronics industry
Since 2010, the automotive industry - the most important customer of industrial robots - has considerably increased investments in industrial robots worldwide. About 98,900 new robots, 43% more than in 2013, were installed in this industry in 2014, establishing again a new peak. The share of the total supply was about 43%. Between 2010 and 2014, robot sales to the automotive industry increased by 27% on average per year (CAGR). Investments in new production capacities in the emerging markets as well as investments in production modernization in major car producing countries have caused the number of robot installations to rise. In 2014, a major part of robots were sold to the automotive electronics parts suppliers for battery production as well as for other electronic parts in cars.
Robot sales to the electrical/electronics industry (including computers and equipment, radio, TV and communication devices and equipment and medical, precision and optical instruments) increased considerably in 2014, by 34% to 48,400 units, establishing a new peak. Share of the total supply in 2014 was about 21%. The rising demand for electronic products and new products, as well as the need to automate production (particularly in low wage countries), were the driving factors for an accelerating demand.
Sales to all industries, except for automotive and electrical/electronics, increased by 21% in 2014. Between 2010 and 2014, the average growth rate per year was 17%. The respective growth rate for the automotive industry was 27% and for the electrical/electronics industry 11%. This is a clear sign that not only the main customer industries (automotive industry and electrical/electronics industry) but also other industries have increased robot installations considerably in recent years. The robot suppliers have been reporting a significant increase in the number of customers in the past years. However, the number of units ordered by these customers is often very small.
Worldwide operational stock of industrial robots increased again considerably in 2014
The total worldwide stock of operational industrial robots at the end of 2014 increased by 11% to about 1.5 million units. Since 2010, the stock has been increasing considerably.
Value of the global market was up to US$10.7 billion
In 2014, the sales value increased by 13% to a new peak at US$10.7 billion. It should be noted that the figures cited above generally do not include the cost of software, peripherals and systems engineering. Including the mentioned costs might result in the actual robotic systems? market value to be about three times as high. The worldwide market value for robot systems in 2014 is therefore estimated to be US$32 billion.
High potential for robot installations in many countries
When comparing the distribution of multipurpose industrial robots in various countries, the robot stock, expressed in the total number of units, can sometimes be a misleading measure. In order to take into account the differences in the size of the manufacturing industry in various countries, it is preferable to use a measure of robot density. One such measure of robot density is the number of multipurpose industrial robots per 10,000 persons employed in manufacturing industry or in the automotive industry or in the "general industry" (which is all industries excluding the automotive industry).
The average global robot density is about 66 industrial robots installed per 10,000 employees in the manufacturing industry. The most automated markets are the Republic of Korea, Japan and Germany. In 2014, the Republic of Korea had again the highest robot density in the world by far due to continued installation of a large volume of robots in recent years. 478 industrial robots were in operation in 2014 per 10,000 employees. The robot density in Japan further decreased to 314 units, and in Germany it continued to increase to 292 units. The United States which is one of the five the biggest robot markets regarding annual supply has a robot density of 164 units in 2014. The robot density in China, the biggest robot market since 2013, reached 36 units in 2014 unveiling the huge potential for robot installations in this market.
In 2014, the average robot density in the following regions was: 85 in Europe, 79 in the Americas, and 54 in Asia.
The considerable high rate of automation of the automotive industry compared to all other sectors is demonstrated in the evaluation of the number of industrial robots in operation per 10,000 employees in the automotive industry and in all other industries.
Despite its shrinking robot density, Japan had by far the highest robot density in the automotive industry. 1,414 industrial robots were installed per 10,000 employees in the automotive industry. It is followed by Germany with 1,149, the United States with 1,141, the Republic of Korea with 1,129 units.
The robot density in the automotive industry in China has increased considerably since 2007 but is still on a rather moderate level (305 units). The reason is the huge number of employees working in the automotive industry. According to the China Statistical Yearbook about 3.4 million people worked in the automotive industry (including automotive parts) in 2013. In 2014, about 20 million cars were produced in China, the highest volume of cars produced in a country, accounting for about 30% of the global car production. Necessary modernization and further increase of capacities will boost robot installations in the coming years. The potential for robot installations in this market is still tremendous.
The robot density in the automotive industry in the United States increased only moderately between 2010 and 2014 (from 1,104 robots per 10,000 employees in the automotive industry to 1,141 robots), while the operational stock of robots rose considerably. The reason is the remarkable rise in employment in the automotive industry in the same period. The employment rate in the automotive industry increased by 29% in 2014 compared to 2010.
The robot density in the general industry (all industries excluding automotive) is still comparatively low. However, countries with an important electronics industry have a higher rate. The Republic of Korea is on top with 365 robots installed per 10,000 employees. It is followed by Japan with 211 robots, Germany with 161 robots and Sweden with 142 robots. Germany and Sweden do not have any important production sites regarding the electronics industry. The comparatively high rate in both countries is due to a more diversified distribution of industrial robots in all industries. The robot density in the general industry of Taiwan (which is mainly the electronics industry), has already had a considerable increase in recent years. It ranked fifth with a robot density of 138 units in 2014. All other countries have lower robot density rates in the general industry. Most of the emerging robot markets have a robot density rate below 30.
The overall conclusion indicates that in almost all the surveyed countries, the potential for robot installations in the general industry is still tremendous. It is also considerably high in the automotive industry among the emerging markets and in some traditional markets as well. Continued necessary modernization and retooling guarantee continued robot investments in already highly automated countries as well. Relocation of productions may result in declining investments in the relevant country. However, robot investments will be shifted to the new production base in another country.
Double-digit growth between 2015 and 2018
Industrial robots are conquering the world:
- Industry 4.0, linking the real-life factory with virtual reality, will play an increasingly important role in global manufacturing.
- Human-robot collaboration will have a breakthrough in this period.
- Simplification of the use of robots will open up huge potentials in all industries including small and medium-sized companies.
- Global competition requires continued modernization of production facilities.
- Energy-efficiency and using new materials, e.g. carbon-composites, require continued retooling of production.
- Growing consumer markets require expansion of production capacities.
- Decline in products? life cycle and an increase in the variety of products require flexible automation.
- There is an increasing demand, particularly from manufacturers of electronics products such as smart phones, tablets etc., for easy to use robots with limited applications and short life cycle that have a low price, e.g. for simple assembly tasks which do not require high precision.
- Continuous quality improvement requires sophisticated high tech robot systems.
- Robots improve the quality of work by taking over dangerous, tedious and dirty jobs that are not possible or safe for humans to perform.
Major growth is expected in Asia, particularly China and Taiwan, Korea, India and most of the other Southeast Asian markets. China will remain the main driver of the growth and will expand its dominance. The continuing need to increase automation has been recognized by Chinese industries and the government. Installations of robots will accelerate despite decelerating growth rates of the GDP. It is estimated that more than one third of the global supply in 2018 will be installed in the Republic of China. Continued growth in North America as well as recovering sales in Brazil are expected. Sales to Eastern European countries will gain momentum. Sales in Western European countries will continue to grow.
The main customer, the automotive industry, is continuing to invest heavily in robot installations. The robot supply may slow down in certain markets; however the automotive industry will continue to be the innovator for new technology. The growing global demand for electronics products, new products, and new production technologies are boosting investments in retooling of existing production processes and expanding production capacities of the electrical/electronics industry particularly in Asia. A significant number of rather low-priced robots will continue to be sold to the electronics industry in the coming years. A further increase of robot orders from other industries is also likely, particularly from the rubber and plastics industry, the metal and machinery industry, the pharmaceutical industry and the food and beverage industry.
Global robot installations are estimated to increase at least by about 15% to 264,000 units in 2015. Robot supplies in the Americas will increase by 11% and in Asia/Australia by 21%, while robot sales in Europe will rise by 9%.
From 2016 to 2018, robot installations are estimated to increase again, at least by 15% on average per year (CAGR): about 10% in the Americas and in Europe, and about 18% in Asia/Australia. Total global sales will reach about 400,000 units in 2018.
Between 2015 and 2018, it is estimated that about 1.3 million new industrial robots will be installed in factories around the world.
The global robotics industry is prepared for this challenge. Production capacities have been expanded and some have established or will establish robot production assemblies in the most important markets, China or in the United States.
In terms of units, it is estimated that the worldwide stock of operational industrial robots will increase from about 1,480,800 units at the end of 2014 to 2,327,000 units at the end of 2018, representing an average annual growth rate of 12% between 2015 and 2018. In 2015, the stock will increase by 12% to about 1.7 million units.
Certain risks are involved with regard to this forecast (2015-2018). A declining global economy may result in restrained investments. However, since investments in automation are necessary, they are deemed to eventually continue, but perhaps shifted to a later point in time.